Industrial Facility Flooring Coating · Riyadh

What Pioneer Delivered

Not just a machine — a matched system, a trained crew on site, and after-sales backing end to end.

• An on-site slab survey with moisture and dew-point logging before any spray, plus crack and joint routing — so the coating bonded to a sound floor instead of lifting under traffic.
• A single-source system — JYYJ-H-V8T machine and flooring-grade polyurea matched, tuned and warranted together, not a sprayer, a primer and a coating from three suppliers blaming each other.
• A spray crew trained for large-area floor work and high-throughput application — the hard part of a seamless 6,000 m² floor is operator pace and overlap control, and we own it.
• Holiday-tested QA and a schedule built around the plant's 48-60 hour weekend shutdown — the full floor went back to forklift traffic in 6 hours and production restarted on time Monday.
• Ongoing remote support for ratio and temperature tuning, plus re-order of the exact matched material — so the next bay or a worn zone is a phone call, not a new project.

Execution Process

1. 1 · Concrete Prep & Shot Blast

   The 6,000 m² slab is shot-blasted to a CSP 3-4 profile to strip old coating, laitance and oil, then cracks and joints are routed and filled so the polyurea lays over a sound, keyed substrate.

2. 2 · Primer & Moisture Check

   Slab moisture and the weekend dew point are logged, then a concrete-matched epoxy primer is rolled within the recoat window for chemical adhesion across the full floor before the topcoat goes down.

3. 3 · Polyurea Floor Spray

   Flooring-grade pure polyurea is sprayed to 3 mm DFT with the JYYJ-H-V8T at 36 MPa, sustaining 2-14 kg/min and roughly 6 m²/minute to cover the whole plant inside the weekend window. A seamless high-gloss film leaves no joints for forklift wheels to chip.

4. 4 · Cure & Monday Restart

   The polyurea is tack-free within minutes and reaches full forklift-traffic cure in 6 hours, leaving margin inside the 48-60 hour shutdown. The floor is holiday-checked for pinholes, then production restarts on schedule Monday morning.