300m² Cold Storage Insulation · Moscow

Meat processing cold storage at -25°C operational. Closed-cell PU foam at 40 kg/m³ with HFO blowing agent. Energy consumption reduced by 18% vs prior fiberglass.

Customer Type

Food Processing Company

Industry

Food Processing

Project Scale

300 m²

Duration

5 days

The Challenge

Meat processing facility required stable -25°C operation year-round. Previous fiberglass insulation suffered interstitial condensation causing degradation and HVAC overload. Customer needed seamless, zero-moisture-permeance thermal envelope.

Our Solution

Deployed JYYJ-H600PK hydraulic spray with 10-inch PLC and adjustable 1:1~1:2 ratio. Applied 80mm closed-cell rigid PU foam at 40 kg/m³ density using Pioneer proprietary A-component (HFO blowing agent, F-Gas compliant) matched with BASF B-component.

Project Results

-25°C ±1°C

Temperature stability

maintained year-round

-18%

Energy consumption

vs previous fiberglass

5 days

Project duration

prep to return-to-service

Zero

Condensation issues

closed-cell vapor barrier

Equipment Used

JYYJ-H600PK

$5,000

Flagship hydraulic spray machine with 10-inch PLC touchscreen and adjustable mixing ratio (1:1~1:2). 2-10 kg/min at 36 MPa for polyurea, high-density foam, and precision-critical applications. Recipe memory and data logging for project documentation. Adjustable ratio handles temperature-driven viscosity shifts and custom material formulations — unique in the JYYJ line.

36 MPa 2-10 kg/min

Applications

❄️

Cold Storage Insulation

High-density closed-cell PU foam for walk-in freezers, cold chain warehouses, and food processing facilities operating at -25°C to -40°C.

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Representative Project: Technical parameters and project outcomes reflect what Pioneer equipment and materials can deliver in similar scenarios. Customer-specific details are held under NDA; full documented case studies available on request.