80-Truck Pickup Bed Liner Polyurea Coating · Monterrey
Commercial agricultural fleet of 80 pickup trucks coated with 4mm polyurea bed liners. Eliminated cargo damage from impact, fertilizer chemicals, salt corrosion. Per-truck application <2 hours, 5+ year service life.
Customer Type
Commercial Agricultural Fleet Operator
Industry
Commercial Vehicle Fleet · Agricultural
Project Scale
80 vehicles · ~480 m² total bed area
Duration
22 days
The Challenge
Pickup truck commercial fleet hauling chemical fertilizers + agricultural cargo experienced ~$2,800 average damage per vehicle from impact corrosion + cargo abrasion within 2 years. Aftermarket bed liners cost $400-600 each plus 1-2 days downtime per truck. Customer needed permanent solution surviving 5+ year fleet life cycle.
Our Solution
Mobile spray rig deployed at fleet yard. Surface prep via abrasive blast to SP 6 + zinc-rich primer for steel substrate. Applied 4mm pure polyurea using JYYJ-H600PK at 36 MPa with adjustable 1:1~1:2 ratio for cold-morning application tuning. Per-truck cycle: 1.5h prep + 3 minutes spray + 2h cure to road service.
Project Results
~2 hours
Per-truck application time
prep + spray + cure to road
~4 trucks/day
Daily fleet throughput
double-shift crew
-78%
Damage repair cost
vs uncoated baseline (3-year basis)
5+ years
Service life
before first repair · vs 1-2 years aftermarket
Equipment Used
JYYJ-H600PK
$5,000Flagship hydraulic spray machine with 10-inch PLC touchscreen and adjustable mixing ratio (1:1~1:2). 2-10 kg/min at 36 MPa for polyurea, high-density foam, and precision-critical applications. Recipe memory and data logging for project documentation. Adjustable ratio handles temperature-driven viscosity shifts and custom material formulations — unique in the JYYJ line.
JYYJ-H-V8T
Contact for quotePioneer's top-tier flagship — the highest-output PLC-controlled spray machine in the JYYJ line. 2-15 kg/min at 36 MPa with 10-inch PLC touchscreen, one-click start/stop operation, and low-temperature protection that prevents incomplete mixing in cold conditions. Flat-mounted booster pump design reduces footprint while maintaining the highest output. Ideal for the most demanding industrial polyurea and polyurethane projects.
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