500,000-Bird Poultry House Insulation · Almaty Region
Industrial egg-laying poultry · 12,000m² across 8 houses. Stable 18-22°C internal temperature year-round maintained egg production rate above 92% across summer 40°C and winter -25°C extremes.
Customer Type
Industrial Poultry Operation
Industry
Livestock · Poultry
Project Scale
12,000 m² (8 poultry houses)
Duration
22 days
The Challenge
Egg-laying poultry operation faced ±15°C internal temperature swings between summer (40°C ambient) and winter (-25°C ambient), causing egg production drop from 95% to 78% in extreme months. HVAC was largest non-feed expense.
Our Solution
JYYJ-H800 hydraulic spray at 36 MPa with 2-14 kg/min throughput completed 1 poultry house every 3 days, allowing rolling production schedule. Applied 60mm closed-cell PU foam at 36 kg/m³ on roof + walls. Pioneer All-Water A-component with low-odor profile permitted continued operations.
What Pioneer Delivered
Not just a machine — a matched system, a trained crew on site, and after-sales backing end to end.
- An on-site survey of all 8 houses mapping bird density, ventilation openings and steel condition before any spray — so foam thickness and penetration detailing were planned, not improvised.
- A single-source system — JYYJ-H800 machine and matched All-Water foam chemistry tuned and warranted together, not a sprayer, a foam and a chemical bought from three suppliers who blame each other.
- A spray crew trained to hold consistent 60 mm thickness and clean self-flashing around vents — the hard part of spray foam is the operator, and we own that skill.
- QA on density and thickness plus a rolling, one-house-every-three-days schedule built around the customer's production window — birds kept laying in 7 houses while the 8th was sprayed.
- Ongoing remote support for climate-control tuning and easy re-order of the exact matched foam system — extending or repairing the envelope is a phone call, not a new project.
Execution Process
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1 · Substrate Prep & Site Survey
Clean and degrease the roof and wall steel of each poultry house, removing dust, droppings residue and loose scale. Bird density and ventilation-fan openings are mapped so foam thickness and penetration detailing are planned house by house.
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2 · Machine Setup & Foam Calibration
Bring the JYYJ-H800 hydraulic unit up to 36 MPa and preheat A and B components, then shoot test panels to verify 36 kg/m³ closed-cell density and a low-odor cure profile. Pioneer All-Water A-component is selected so adjacent houses can keep birds in production.
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3 · Spray Application 60 mm
Apply 60 mm of seamless closed-cell PU foam to roof and walls with the JYYJ-H800 at 36 MPa and 2-14 kg/min, self-flashing around vents and structural ribs to kill thermal bridges. A 3-person crew completes one full poultry house every three days on a rolling schedule.
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4 · Cure & Return to Production
Closed-cell foam is tack-free within minutes and fully cured the same day, with the low-odor chemistry letting birds repopulate quickly. Thickness and adhesion are spot-checked before the crew rolls to the next house in the rotation.
Key Technical Highlights
Insulation System
60 mm closed-cell PU
Seamless closed-cell foam roof and wall envelope, no thermal bridges.
Spray Unit
JYYJ-H800 @ 36 MPa
Hydraulic plural-component rig at 2-14 kg/min for large-area output.
Foam Density
36 kg/m³
Rigid closed-cell grade tuned for steel poultry-house envelopes.
A-Component
Pioneer All-Water
Low-odor, low-VOC chemistry so adjacent houses stay in production.
Coverage Rate
~545 m²/day
3-person crew finishing one full poultry house every three days.
Thermal Result
18-22°C year-round
Stable internal climate holding egg-laying above 92% across seasons.
Project Gallery
On-site application and finished surfaces from this project.
Project Results
18-22°C
Internal temperature stability
year-round (vs ±15°C swing)
92%+
Egg production rate
maintained across seasons
-28%
HVAC energy cost
vs uninsulated baseline
~545 m²/day
Coverage rate
3-person crew · 22-day total
Planning a similar project?
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Representative Project: Technical parameters and project outcomes reflect what Pioneer equipment and materials can deliver in similar scenarios. Customer-specific details are held under NDA; full documented case studies available on request.